SuperFlex Dimensional and Strand Reference

The table below outlines typical SuperFlex conductor constructions, including strand counts, conductor diameters, and nominal outside diameters based on insulation wall thickness. These configurations represent commonly produced designs; additional constructions may be available upon request.

SuperFlex conductors are characterized by very high strand counts of fine-gauge wire, resulting in exceptional flexibility and extended fatigue life under repeated bending.

How to Use This Table

AWG Size: Nominal conductor size
Strand Count / Construction: Indicates total strands and strand geometry
Conductor Diameter: Bare conductor dimension
Nominal OD: Finished outside diameter based on insulation wall thickness

Values shown are typical and may vary based on material selection, insulation type, and application-specific requirements.

Design Notes

Higher strand counts generally improve flexibility and fatigue resistance
Thinner wall constructions reduce stiffness and overall diameter
Not all strand configurations are stocked; availability may vary
UL and CSA listings may apply to selected constructions

For applications requiring extreme flex life, alloy or tinsel conductors may be recommended.

Engineering Support

If you are evaluating dimensions, strand options, or flex-life requirements for a specific application, Gavitt’s engineering team can review your requirements and help identify the most appropriate SuperFlex construction.

AWG	# Strands & AWG Size	Conductor Construction	Conductor Diameter	.010″ Wall OD	.016″ Wall (a) OD	.032″ Wall (b) OD
30	26 – 44	26/44	0.013	0.033	0.045	0.077
29	33 – 44	3/11/44	0.016	0.036	0.048	0.080
28	41 – 44	41/44	0.015	0.035	0.047	0.079
26	64 – 44	4/16/44	0.020	0.040	0.052	0.084
26	64 – 44	64/44	0.019	0.039	0.051	0.083
24	64 – 42	4/16/42	0.026	0.046	0.058	0.090
24	105 – 44	7/15/44	0.029	0.049	0.061	0.093
22	66 – 40	2/33/40	0.031	0.051	0.063	0.095
	105 – 42	7/15/42	0.031	0.051	0.063	0.095
	168 – 44	7/24/44	0.032	0.052	0.064	0.096
21	210 – 44	7/30/44	0.036	0.056	0.068	0.100
21	133 – 42	7/19/42	0.035	0.055	0.067	0.099
20	105 – 40	7/15/40	0.040	0.060	0.072	0.104
	168 – 42	7/24/42	0.040	0.060	0.072	0.104
	266 – 44	7/38/44	0.040	0.060	0.072	0.104
18	168 – 40	7/24/40	0.052	0.072	0.084	0.116
18	413 – 44	7/59/44	0.052	0.072	0.084	0.116
16	168 – 38	7/24/38	0.067	0.087	0.099	0.131
16	665 – 44	7/95/44	0.066	0.086	0.098	0.130
14	413 – 40	7/59/40	0.077	0.097	0.109	0.141
	665 – 40	7/95/42	0.080	0.100	0.112	0.144
	1176 – 44	7/3/56/44	0.090	0.110	0.122	0.154
12	413 – 38	7/59/38	0.108	0.128	0.140	0.172
	665 – 40	7/95/40	0.104	0.124	0.136	0.168
	1666 – 44	7/7/34/44	0.112	0.132	0.144	0.176
10	413 – 36	7/59/36	0.130	0.150	0.162	0.194
	665 – 38	7/95/38	0.134	0.154	0.166	0.198
	1050 – 40	7/15/40	0.130	0.150	0.162	0.194
8	665 – 36	7/95/36	0.166	0.186	0.198	0.230
	1050 – 38	7/15/38	0.166	0.186	0.198	0.230
	1666 – 40	7/7/34/40	0.180	0.200	0.212	0.244
6	1050 – 36	7/15/36	0.204	0.224	0.236	0.268
6	1813 – 38	7/7/37/38	0.229	0.249	0.261	0.293

This reference is intended as a general guide. Final dimensions and constructions are confirmed during engineering review.