This page summarizes general military and commercial jacket material options; specific materials are selected based on applicable specifications (including MIL-DTL-22442) and application requirements. Cable jacket selection plays a critical role in mechanical protection, environmental resistance, and service life. Military and commercial applications often share performance requirements but differ in regulatory, material, and durability expectations.
Military Jacket Options
Military cable designs prioritize durability, safety, and performance under harsh conditions.
- Polyurethane Thermoplastic Elastomers: Abrasion-resistant, flexible, and flame-retardant
- Flame-Retardant Compounds: Designed to meet military safety requirements
- Non-Halogen Options: Available for specific compliance needs
Military jackets emphasize toughness and reliability over minimum size or softness.
Commercial Jacket Options
Commercial cable designs balance performance, flexibility, and cost.
- PVC: Versatile, cost-effective, wide durometer range
- TPR: Improved flexibility and low-temperature performance
- Polyurethane: High abrasion resistance for industrial environments
- Fluoropolymers: Temperature and chemical resistance for specialized applications
Commercial jackets offer broader aesthetic and material flexibility.
Selecting the Right Jacket
Jacket selection should consider abrasion exposure, motion requirements, temperature range, regulatory needs, and expected service life. Gavitt works with customers to identify jacket materials appropriate for both military and commercial applications.