Bonded flat ribbon cables arrange multiple conductors in a fixed, parallel geometry to maintain consistent spacing, electrical performance, and mechanical behavior. Bonding prevents conductor migration and supports reliable flex performance in space-constrained applications.
Construction Overview
Bonded ribbon cables are formed by joining insulated conductors along their length.
- Parallel conductor layout with uniform spacing
- Bonded insulation maintains geometry under motion
- Available with high strand-count copper, copper alloy, or tinsel conductors
- Shielded or jacketed constructions available
Mechanical Characteristics
- Controlled bend plane for predictable flex behavior
- Reduced internal abrasion between conductors
- Consistent handling and termination
- Flex life influenced by conductor and insulation selection
Dimensional Considerations
- Width determined by conductor count and insulation OD
- Thickness driven by insulation wall and optional jacket
- Custom spacing and profiles available
Typical Applications
- Medical and diagnostic equipment
- Instrumentation and sensor assemblies
- Communications and specialty electronics
Engineering Support
Bonded ribbon designs require coordination of materials and geometry. Gavitt works with customers to develop constructions optimized for flexibility, durability, and dimensional control.